Product Description
| The 880 series has a wide range of applications for conveying lightweight items in curves e.g. plastic bottles, cans, cartons etc. This space-saving chain is often used with small diameter turn discs with ball bearings. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry;Max.length:15m; Working load:2680N Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CZPT Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by CX 2023-06-12
China Hongsbelt 7100-103-30mm Flights Chain Conveyor Plastic Slat Top Chain Tabletop Chain with Actal Material challenge roller chain
Solution Description
| Info(HS-7100-103-30Flights)Side Flexing Adaptable Chains | |||||||||
| Belt Materials | Width W | Doing work Load | Radius | Reverse Radius | Excess weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 103 | four.06 | 1250 | 281 | a hundred and seventy | 6.7 | seventy five | two.95 | one.76 |
Avantages of the Hongsbelt items
one.Hongsbelt modular conveyor belt has much more than 10 times support lifestyle,lengthy life time and reducing replacement cost than traditional conveyor belt.
two.Hongsbelt modular conveyor belt is easy to assemble, allowing only the replacement of destroyed elements, effortless to change, conserving routine maintenance time and fees.
3.Hongsbelt modular conveyor belt has strong put on resistance, large temperature resistance, cold resistance and oil resistance.
4.Hongsbelt modular conveyor belt is easy to clean, farewell to the propagation of micro organism, specially suitable for application in meals business.
five.Hongsbelt modular conveyor belt in foods and non-foodstuff business, it performs an important function in the character of durability,reduced upkeep value and simple to clean.
6.Hongsbelt has agents in a lot of international locations and can provide great after-revenue provider.
7.Hongsbelt not only has a complete generation line to satisfy diverse application needs, but also can supply thorough item information and experience. Soon after twenty many years of revolutionary study and improvement, we can give much more than 5000 kinds of solutions to supply excellent assist for you in the field of transportation.
Software
Beverages / Bottling Sector
-Deal with various bottle and package sizes to satisfy market place calls for.
-Stop big and small from colliding on the same belt.
-Eco-pleasant and sustainable
Cooperation Scenario
We Cooperated with DHL & Amazon to Aid Them Fix Multi-state of affairs Software Parcel Sorting
Global cooperation broke by way of fifty+ agent provider companies
and signed strategic cooperation agreements with “Safari Belting Techniques” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions about the world
Every year hongsbelt will go to all over the entire world to take part in exhibitions
We have served projects in a lot more than one hundred twenty regions and international locations with worldwide delivery abilities
Hong’s Belt team can give customers with more than 5,000 solutions
Manufacturing unit
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technologies Co., Ltd is a top higher-tech organization providing clever conveyor answers. We have a modern day industrialized production location of one hundred,000 sq. meters for the creation of modular plastic belts and conveying programs remedies.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Understand Automated and Smart.
We designed a fully built-in industrial chain with unbiased main engineering, crucial components, major merchandise and conveyor techniques remedies.
Certificate
We maintain far more than 400 countrywide authorized patents and application certifications
Allseries of items have received the US “Food and drug administration” foodstuff quality certification And “EU” certification in Europe
Acquired “ISO9001-2008” top quality management technique certification
FAQ
Q: Are you a investing firm or manufacturer?
A: We are a company of modular belt, chains belt and conveyor elements, with head office in HangZhou, China, and 2 large factories situated in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with Fda regulations and EU Directives?
A: Our normal supplies (PP, POM, PE, PA) comply with the Fda laws and EU Directives. A letter of assurance can be created accessible on desire.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive atmosphere?
A: HONGSBELT belts can be used in medium to extreme CZPT applications, nevertheless, unique solution suggestions and conveyor layout guidelines must be followed. Much more info, pls get in touch with our on-line Buyer Service or e-mail to HONGSBELT Group.
Q: What is the temperature selection for the belt substance?
A: HONGSBELT belts offers a variety of materials ideal for procedure in temperatures ranging from -60 °C to 260 °C. Specific substance should be decided on primarily based on your functioning temperature.
Q: What is the genuine indicating of the belt power?
A: The belt power is the highest rigidity (for each foot or meter of width) the belt can continuously operate at.
Q: How extended will it just take me to get quotation?
A: You will often acquire any requested estimate by the conclude of the following functioning working day at the latest, but frequently rates are emailed to you prior to you dangle up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pin Material: | Cold Rolled Austenitic Stainless Steel |
###
| Samples: |
US$ 55/Meter
1 Meter(Min.Order) |
|---|
###
| Data(HS-7100-103-30Flights)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 103 | 4.06 | 1250 | 281 | 170 | 6.7 | 75 | 2.95 | 1.76 |
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pin Material: | Cold Rolled Austenitic Stainless Steel |
###
| Samples: |
US$ 55/Meter
1 Meter(Min.Order) |
|---|
###
| Data(HS-7100-103-30Flights)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 103 | 4.06 | 1250 | 281 | 170 | 6.7 | 75 | 2.95 | 1.76 |
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by czh 2023-01-01
China Standard Short Pitch Conveyor Chain with Top Roller near me manufacturer
Product Description
HangZhou Common Engineering Co., Ltd was proven in 1970. The headquarter is located by the side of beautiful Xihu (West Lake) Dis. Lake. Common generations have experienced more than 50 year’s untiring hard work and innovation. With a lot more than thirty years’ reform, opening-up and development, it can make our company a CZPT chain organization in substantial generation and R&D. Our firm is the govt director of CMCA, vice president of chain transmission branch, the chain transmission member of Chinese Mechanical Engineering Affiliation, the member of China Chain Transmission Normal Method Committee and the CZPT organization. HangZhou Common Group Engineering Co., Ltd successively wins the honors of China’s Nicely-acknowledged Trademark, National-acknowledged Business Engineering Centre, China’s Key Organization in Chain Industry and China’s Important Export base in Chain Market.
50 A long time and a hundred Years:
-fifty years of chain producing experience since 1970
-decided to be a centurial organization
one thousand Personnel and 300 Professionals:
-out of a thousand employees, 300 are very experienced technicians, engineers
200,000Square meters:
-manufacturing Base for chains
forty,000 Square meters:
-manufacturing Base for bearings
10 Industries and 8000 Models:
-Chains we provide cover far more than 10 large industries and a lot more than 8000 distinct designs
eight requirements:
-participated in compilation of 8 Chain Expectations: 1 international regular, 2 nationwide standards, and 5 industrial standards
100 Patents:
-far more than one hundred patents
Hundreds:
-won hundreds of Wonderful Awards from our esteemed consumers, condition and nearby governments, and different Chain Associations
2 Handbooks:
-compilation of 2 directive handbooks of chain transmission business: Standard Handbook of Chains, and Technology handbook of Chain Transmission
3D Anti-magnetic interference and Substantial precision roller chain independently developed by Universal, was used to Electron-Positron Collider, an critical nationwide science and technology venture Universal was praised by previous Premier Li Peng
Chains for Rail Way Transportation and Escalators:
Commonly used in metros, airports, buying malls, and theatres our market place share is up to 25% in China Escalator chains of heavy load not only offered to domestic market, but also exported to Korea, Singapore, Japan, United states of america and European countries
Auto Parking Chain:
In China, Common was 1 of the earliest organizations that started out to build this variety of chains, our marketplace share of this chain in China will take a dominant placement some essential characteristics of our chains have reached an global stage, and Common drafted the nationwide standard of automobile parking chain in china
Our chains are exported to Japan and other produced marketplaces in china, our chains are equipped to prime ten automobile parking CZPT manufacturers
Anti-tiredness and Substantial Toughness Chains:
Common has supplied large stress roller Chains for port cars
And leaf chains have been successfully used to numerous weighty obligation CZPT equipments
Apart from domestic marketplace, these chains are also exported to Germany, United states and Japan, Korea and New Zealand
Asphalt Chains:
These chains have been provided to domestic street building vehicle companies and exported to Usa
Chains for Metallurgy Equipments:
we created chains that can complete against high power and high temperature
Chains for Oil Discipline:
Chains we produced have entered crude oil exploitation spot: high toughness/Anti-tiredness
/anti-erosion/anti-friction
Chains for Drinking water Remedy Vegetation:
Lower carbon martensite and PH stainless chains for h2o treatment method have been exported to Usa we are also technically well prepared for our city drainage therapy programs
Agriculture Chains:
The chains we produce are exported USA, Germany and other large level agriculture automobile manufacturers
Chains for Paper Sector Equipments:
The chains we created are now provided to big domestic paper manufacturing crops, and exported to Finland as well
Rewards of Common
1.We give about 10 collection of chains such as much more than 8000 designs Common is sophisticated in delivering highly customized answers
2,fifty% of our goods are exported to Europe and Usa, serving buyers of prime 5 gamers of their industries
3,Growth of weighty responsibility engineering chains, oil field chains, weighty obligation port CZPT chains, metallurgy conveyor chains, extremely-substantial rigidity escalator chains, mining chains, and so forth
four,Common created and produced on the web inspection for computerized assembly lines
5,We stick to supply options for globe CZPT companies a lot more than ninety% of our turnover is from the cooperation with the very best companies of their business in the world
six,Country level Business Engineering Centre, every single calendar year we have a no considerably less than 3% of our yearly turnover expense in R&D
7,We established up Standardization Management Committee in our business… …
Like all of our roller chains, our single-strand roller chains are warmth dipped to make sure one hundred% lubricated components and warmth dealt with to increase use resistance. Our hot dip lubrication strategy makes certain that every single one strand roller chain operates at greatest capacity and put on daily life for as lengthy as attainable. EP Chain proudly provides highly resilient one chain roller chains for your usefulness. Every of our one-strand roller chains is preloaded throughout the producing method, properly minimizing original elongation following you acquire your merchandise. You will locate our solitary-strand roller chains utilised in a selection of applications, these kinds of as the meals market or conveyor belts. At EP Chain, we realize that downtime can mean lost company and profits. Our one-strand roller chains are the missing url your company needs to preserve machines and everyday functions operating smoothly.
No matter whether you are building from scratch or updating an existing undertaking, finding the appropriate measurement for your roller chain is a critical initial selection. To precisely measure a roller chain, you need to know the general width, diameter, and width of the rollers, plate thickness, and top.
