Product Description
Product Description
Description: Semi-auto Corrugated Cardboard Chain Feeding Type Slotting Die-cutting Printing Machine
1.Chain type hand move feeding cardboard.
2.The whole machine is designed and manufactured according to high requirements and reliable functions, and the operation of the whole machine is designed with humanization, which can perform setting, correction, execution, replacement and memory functions in a short time, and display with accurate data.
3.All driving rollers are made of high-quality steel, plated with hard chrome, and the surface is ground.
4.Adopt 360 degree electric ensure and adjust position ,while working or stop can be adjust quickly and accurately.
5.Ink roller have the separately turn device to prevent ink dried when machine stopped working.
6. Ink supply by pneumatic diaphragm pump.
7. The transmission gear is made of high-quality alloy steel, which is heat-treated and ground.
8. The transmission part adopts spray lubrication system to ensure high precision and long service life of the machine.
9. The automatic oil balance device keeps the oil level of each unit balanced.
Product Parameters
| Model | Roller Diameter (mm) |
Passable Paper Width(mm) | Valid Printing Area(mm²) | Motor Power (kw) |
| YFQ-2000 | φ400 | 1900 | 1700×1200 | 3.0 |
| YFQ-2200 | φ400 | 2100 | 1900×1200 | 3.0 |
| YFQ-2500 | φ400 | 2400 | 2200×1200 | 4.0 |
| YFQ-2000 | φ480 | 1900 | 1700×1450 | 4.0 |
| YFQ-2200 | φ480 | 2100 | 1900×1450 | 4.0 |
| YFQ-2500 | φ480 | 2400 | 2200×1450 | 4.0 |
| YFQ-2800 | φ480 | 2700 | 2500×1450 | 4.0 |
| YFQ-3000 | φ480 | 2900 | 2700×1450 | 4.0 |
| YFQ-2500 | φ530 | 2400 | 2200×1600 | 5.5 |
| YFQ-2800 | φ530 | 2700 | 2500×1600 | 5.5 |
| YFQ-3000 | φ530 | 2900 | 2700×1600 | 5.5 |
Feeding Unit
CHAIN PUSHING PAPER FEEDING
Open and closing of the unit adopts electrical walking and pneumatic locking (with overload protection function).
Paper-feeding roller: The upper axle adopts ginning paper-feeding wheel while the lower axle adopts steel ginning roller.
The surface is hard chromium-plating, which guarantees the smooth feeding of the paperboard and does not damage the corrugated cap.
Printing Unit
PRINTING ROLLER
1.The phase adjustment of the printing roller adopts the planetary gear structure, PC control, digital display, and the printing cylinder can be adjusted 360 degrees. Equipped with positive and negative accuracy adjustment, the machine running and stopping is very stably. And it’s easy to change the printing plate;
2.The printing roller is grinding and chrome hardening with the latitude and longitude lines center line, easy to hang printing plate;
3.Balance correction makes it more stably, and has no effect in high-speed running;
4.Hanging printing plate system makes it easy to change;
5.Zero function makes the order easy to change. Available foot pedal to changing the printing plate, and equipped with accuracy adjustment function;
6.Printing roller left and right electric adjustment range: ±15mm.
Description: Semi-auto Corrugated Cardboard Chain Feeding Type Slotting Die-cutting Printing Machine
VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure accurate to avoid the paste version problems.
INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.
PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.
PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.
Slotting Unit
CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade, which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time. Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.
OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.
SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.
CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.
Die Cutting Unit
OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.
PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.
DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will automatically rise, so as to avoid damaging to the rubber pad.
PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase, the brake mechanism limits the rotation of the machine and keeps the die cutter position fixed.
HangZhou Kading Carton Machinery Manufacturing Co.,Ltd was founded in 2004 and is located in HangZhoug County, HangZhou City, ZheJiang Province. We are a manufacturing enterprise that produces carton making machinery.
Our company’s self-produced product lines include carton printing machines, carton die-cutting machines, and carton slotting machines; our advantageous products include Carton stitching machines, Folder gluer machines, Flute laminating machines, Single facer machines, etc.
After nearly 20 years of sales and production experience, our product supply chain is already very mature, so we can help customers one-stop purchasing.
In addition to our own foreign trade business, our factory also cooperates with many trading companies, so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and the European Union, and are well received by the majority. There are also many brand&branded manufacturers among our customers. You are welcome to cooperate with us~!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in HangZhoug county, HangZhou city. Welcome to visit our factory! We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
| Warranty: | 1 Year |
|---|---|
| Certification: | ISO9001, CE |
| Application: | Carton Printing |
| Driven Type: | Electric |
| After-Sales Service Provided: | Engineers Available to Service Machinery Overseas |
| Type: | Carton Printing Machine |
| Samples: |
US$ 20000/SET
1 SET(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Roller Chain Basics
Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
Roller sprocket
If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one pointing towards the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are three main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When buying a roller chain, one of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
Roller chain tensile strength
One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have two layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the two is similar, and it is not recommended to choose one or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.
editor by CX 2023-04-18