High Efficiency PLC Control Highway Guardrail Metal Forming Machine

High Efficiency PLC Control Highway Guardrail Metal Forming Machine

Higher effectiveness plc control highway guardrails steel forming equipment
 

Solution description:

 

CZPT Specs
one. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capability is eight tons. The inner diameter of the roll substance is about five hundred to 600mm, the optimum diameter of metal coil is 1800mm. Clamp motor electrical power is two.2kw with 4-pole normal motor. Adopt ZQ250 velocity reducer, its pace ratio is 31:five.

two.Leveling Machine
Wallboard 7-roller leveler with two-roll pinch and 5-roll leveling. Leveling roller diameter is 110mm. The leveling device prior to and soon after has vertical guidebook roll. Feed inlet port equipped with nip rolls.
content: 40Cr, quenched hardness: HRC48°~52°, motor energy:7.5kw, 6-pole typical motor, ZQ350speed reducer, speed ratio: twenty:49, φ200 arrester brake.

three.Punching Machine
Adopt YL32-315 4-column hydraulic punching device, and hydraulic station motor energy is 22kw. One particular set of two waves guardrail plates punching cutting die, style and process largely in accordance to users’ layout drawings. The material of mildew inserts and plunger chip is Cr12MoV alloy steel. The punching machine just before and following outfitted with adjustable information roll. (guide roll content: Cr12MoV, hardness: HRC58º~60º) Besides, it also outfitted with a established of spare blade and plunger chip.

four.fast feeding materials system
It has two pairs of feeders and calls for two becomes a single.
pinch routinely, motor electricity:two.2 kw, ZQ250 velocity reducer, hand-switch compressing

5.Photoelectric Duration-measuring Device
variety: two pairs, minimize length: 4320mm, duration precision < ±3.0mm

6. Principal Forming Engine
This device contains eleven molding procedures with unbiased open up arch structure.
The mechanical spreading width : 550mm.
Arch substance : HT200 , tempered.
The column cross-part size: eighty x 70, with enough toughness and dependable quality assurance. Vertical guiding roller figures: three
Roller diameter of vertical guiding roller: 80 
Content: 40Cr steel, quenched and tempered.
CZPT sort: Fixed floor 7216, regulation 32216, every has 4.
Quantities of twin-axis gear box: one
Figures of single-shaft transmission gear box: 9 
Bevel modulus: M=nine
Gear box material: HT200.
Host electricity: 45KW r, electromagnetic speed regulating,
Pace reducer: ZQ650
Pace ratio: forty eight.fifty seven
Use one inch double chain generate between the transmission gear box common transmission shaft between the roller shafts, and the universal transmission shaft kind is140-275. Use one.five inch twin chain travel among the velocity reducer.

seven.Forming Mould
A set of two wave guardrail plate roll forming die, designed and processed in accordance to the nationwide common. The content is GCr15, and the all round quenching hardness is HRC58°~ 62°.

8.substance Acquiring Platform
Roller type content acquiring station, 5m length, six# steel welded.

nine.Management Method
Frequent handle program. Can manually and immediately manage the harmony of numerous components of of the whole generation line.

10.Other individuals
The gear overall electrical power is 78.9Kw, with 30000mm * 4000mm size * width. The optimum rolling top is 85mm, the greatest rolling thickness is 4.0mm, and the highest rolling speed is 3 ~ 12m/min. Structural supplies of welding device seat should fulfill the specifications, welding need to be up to the national regular . Equipment after rust cleaning need to be to start with coated with metal specific anti-rust paint comprehensively covering, and then coated with higher high quality topcoat. The rotating portion need to be divided by warning shade.

FAQ
1.Q: Are you manufacturer or trading firm?
A: We are manufacture and trading firm.
two.Q:What information you need to have before you make the proposal?
A:The pipe diameter and thickness assortment which you need to have or the profile drawings, material information, your unique demands.
three.Q: what is the MOQ?
A: One set
4.Q: Do you provide installing and debugging overseas?
A: Abroad machine install and worker training solutions are optional.
five.Q: Can you make the equipment in accordance to my style or prototype?
A: Indeed, we have an skilled group for working out the most appropriate design and style and creation program for the machine that you are going to guide with us.
6.Q: How does your manufacturing unit do with regards to top quality control?
A :There is no tolerance with regards to top quality manage. Quality manage complies with ISO 9001.every device has to previous screening running before it’s packed for cargo.
seven.Q: How can I have faith in you that devices pasted tests operating before transport?
A: 1) We report the testing movie for your reference
two) We welcome you check out us and take a look at device by yourself in our manufacturing unit.
eight.Q: What about our following-sale support?
A: we offer technological support on line as well as overseas services by skillful specialists.
nine.Q: What ought to I do if I just commence a new business?
A:Get in touch with us immediately ,we provide cost-free specialist pre-sales service.Also we can help you to remedy the substance(steel coil)obtain,employee train,intercontinental market place cost.
ten. Q:Can I go to you manufacturing facility to check devices on-website ? What Should I provide when I visit your factory?
A: We are company, and we welcome consumers to visit our manufacturing facility. For special solution style and build, we request you deliver a piece of screening material, you can take a look at on our devices on-website.

 

High Efficiency PLC Control Highway Guardrail Metal Forming Machine