Complete Concentrated Orange Juice Filling Machine

Complete Concentrated Orange Juice Filling Machine


Full Concentrated Orange Juice Filling Machine

 

CZPT info

This series of products is utilised in the manufacturing of fuel-made up of drinks, these kinds of as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping 3-in-one,This device is appropriate for all kinds of bottle varieties. It adopts suspension air conveyor. When change the bottle,It only wants to change the conveying width, which is much more efficient and labor-preserving. This equipment adopts isobaric filling sort, which is faster and far more steady. The device adopts advanced PLC programming control technique, and the electrical factors undertake internationally renowned brand names. The design of the whole machine is scientific and reasonable, with higher output and low failure charge.
 

Task name Comprehensive resolution of carbonated consume creation line, like:
– Water remedy technique
– Carbonated consume processing line
– Carbonated drink filling method
– Bottled consume packing method
– PET bottle blow molding system
– CZPT method
– CZPT components
– Installation resources
Drinking water source New water (well drinking water, river h2o, snow water and many others.)
Device format Freely design
Creation potential a thousand-24000BPH
Bottle sort 330ml-2000ml
Bottle shape Freely created
Cap variety CZPT screw cap
Filling liquid Drinking water, juice, non-carbonated drink and so forth
Filling strain Counter force strain
Filling temperature Lower temperature
Labeling fashion Sleeve labeling equipment
Heating fashion Steam warmth and shrinking
Packing kind Shrink wrapping
Shrinking way CZPT heating
Shrinking format CZPTize
Voltage CZPTize
CO2 Ready by client in local

Operating theory

When bottles are sent to the device by conveyor repeatedly, they first of all are deliveried to the getting wheel
by air-slide conveyor and then to washing portion.
The bottle clamps keep the bottles and trun more than 180°C to wash, then return back again to their original placement soon after
ample washing and drying. The bottles are despatched to the middle thumb wheel 1 and to the filling component to be stuffed,
then moved by middle thumb wheel 2 and get to to capping element to be capped, at the exact same time, cap trimmer
sends caps to the prime of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to following operating situation.

Qualities

one) Monoblock framework, the bottle goes by way of rinsing, filling and capping with minor abrasion, and the transferring is secure, bottle changing is less difficult.

2) Specifically created stainless steel bottle clamp dose not make contact with the thread elements of the bottle neck, avoiding the 2nd contamination.

three) Large velocity and massive movement filling valve assures the high filling velocity and exact fluid stage.

four) Components contact with the liquid are all of exceptional stainless metal or foodstuff stage plastic.The electric powered program is of international manufacturer and achieves the national meals sanitary standard.

5) The bottle-out starwheel is of screwdown shape.When bottle size is transformed, there is no want to modify the transferring chain’s height.

CZPT Specifications
 

Complete solution of carbonated drink creation line 2000BPH – 24000BPH PH≥4.6
Carbonated consume
Mineral Shape Filling quantity Filling level (mm) Neck variety
PET bottle Round or square bottle a hundred-2000ml Length from bottle neck Basing on the actual sample
Bottle type Diameter ≤ 105mm height ≤ 335mm
Changeovers will be needed if obtaining different bottle
Concerning the bottle in square condition, the bottle separating program will be required
Labeling fashion Packing system Palletizing method
Bundle Structure
Sizzling glue OPP
PVC shrink label
Entire label / Half label
Guide sort / Vehicle variety
Manual
Film shrinker
Wrap close to
Packer
Robert packing
Machine
1*two
two*three
3*4
four*six
3*five
Guide
Minimal position gantry
Palletizer
Robert Palletizer
Higher placement gantry
Palletizer
One arm palletizer
Handbook palletizer
Operating setting Temperature: ten-40 degrees Celsius Humidity: No dew
Electricity supply 380V 3phase 50HZ / CZPTize

 

Design DCGF14-twelve-five DCGF18-eighteen-6 DCGF24-24-8 DCGF32-32-10 DCGF40-40-12
Capability (500ml/bottle/h) a thousand-3000 3000-6000 6000-8000 8000-ten thousand ten thousand-15000
Filling precision ≤+5mm(liquid stage)
Filling force(Mpa) ≤0.four
Filling temperature(ºC) -five
Total electricity 4.5 5 six eight nine.five
Excess weight(kg) 2400 3000 4000 5800 7000
Total proportions(mm) 2200*1650*2200 2550*1750*2200 2880*2000*2200 3780*2200*2200 4050*2450*2200

CZPT configurations
 

  Merchandise Parts Title Brand name Brand name
1 PLC SIEMENS Germany
two Inverter
three Touch Monitor
4 Switch
5 Contactor
six Relayer
seven Solenoid Valve AIRTAC ZheJiang
8 Push motor FEITUO Swiss
nine Reducer CNP China
ten Drinking water Pump SKF China
eleven Primary CZPT AUTONICS Sweden
twelve Sensor AIRTAC Korea
thirteen Air ingredient ABB ZheJiang

Comprehensive pictures

Washing element

Carbonated beverages filling equipment is rotary washing device, which mostly use for beverage this sort of as carbonate
d drink, new bottle enter the tools by star wheel, through clip and overturn mechanism make bottle down,
following washing, it overturn bottle up instantly, then convey to the filling component by star metal, the major substance a
nd washing clip is stainless steel.

Filling component

The filling part is manly composed of a filling valve and filling transmission components. The washed bottle reachesthe
filling placement through the bottle shifting wheel. In the imply time, the bottle clamping plate of the filling device will
clamp the bottle and shift up to seal the bottle, filling valve will open up, send out the liquid into the bottle. When the
liquid amount of the bottle reaches the trachea of the filling valve, the filling will cease.

Capping element

The capping part consists of screw heads, capping transmission portion, a sorting portion and an below protect tube pa
rts. The bottle which has finished filling will enter the capping position through the driving wheel.
 Bottles that have concluded capping will be transported by the bottle pusher to the conveyor belt.

 

Complete Generation Line

1, Water treatment method method: RO purified equipment, UF purified tools, Sand filter, Carbon filter, Water softner, H2o storage tanks.

two, Beverage processing program: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing device, Homogenizer, Beverage drink pumps, CIP cleaning technique

three, CO2 mixer

Carbonated beverage mixing equipment construction affordable, the combine precision is higher, COtwo mixes completely, has two moments of cooling, two carbonation deserves. Largely is appropriate for kinds of carbonic acid drink’s mix processing, also could use in the paste consume, the fermentation consume and so on other soft drinks’ combine processing.

4, Pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel

five, Last packing method: Shrink wrapping machine

6, PET bottle blowing technique: Automated PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary devices

Our Provider

The sample support
1. we can send out you the video clip of the operating equipment.
two. you are constantly welcome to come to visit our factory, and you might see the operation of the machines listed here . We will make the arrangement to select you up when you occur .
three. If we get the permission of the customer who has brought the equipment from us ,we can inform you their make contact with details, you can go to check out their factory.
 
CZPTized service
1. we can design the machines according your requirements(materials ,energy,filling sort,the sorts of the bottles, and so on).
two. at the very same time we will give you our skilled recommendation.

After-product sales provider
one. we will supply the bill of load on time to make confident you can get the device swiftly.
two. when you finish the Preparing problems ,our engineer will go to your manufacturing facility for the installation, screening and also coaching.
3. we provide one year warranty with spare elements totally free.

Complete Concentrated Orange Juice Filling Machine